Special Equipment for Deep Processing of Cracked Carbon Black
The cracking treatment of waste tires is a more thorough and effective way to recycle rubber resources. As one of the cracking products, the cracking carbon black accounts for about 30%-35% of the whole cracking product, but the gap between the composition and the reinforcing effect and the commercial carbon black is larger. If it is not well used, it will not only waste resources but also cause secondary environmental pollution. Therefore, pyrolysis carbon black deep processing high value utilization prospects are broad, the market is huge!
Cracking: The use of continuous cracking equipment under high temperature and catalyst, in the form of negative pressure to crack crude carbon black and part of the corresponding ash for neutralization.
Iron removal: The automatic high magnetic iron removal device further separates the steel wire from the carbon black.
Ultrafine grinding: mechanical ultrafine grinding machine will grind the crude carbon black to meet the required fineness of the filler d100 < 45um, 325 mesh sieve residue < 0.001%. Or according to the downstream application requirements to produce 600 mesh, 800 mesh, 1500 mesh, 2000 mesh carbon black ultrafine powder.
Activation modification: The coating continuous modification machine modifies the surface of carbon black through coupling agents to increase the pleasure with the polymer and improve the affinity between the two.
Granulation: The continuous wet granulator will make good carbon black ultrafine powder by adding a certain amount of water and adhesive into carbon black particles that do not affect the market application, optimize the packaging process, reduce packaging and transportation costs.
Technological Process
- 01 The Whole ProcessMore than 20 years of powder equipment industry experience, strong R & D strength, optimized process configuration, to create a full set of cost-effective competitiveness of the production line.
- 02 IntelligentPLC industrial programmable controller to achieve intelligent control of fully automatic operation The human-computer interaction system, intelligent control touch screen man-machine interface to realize local and remote control Meet the DCS expansion requirements to achieve central integrated control management.
- 03 Environmental ProtectionThe system adopts negative pressure, sealing, dust removal and other ways to control the risk of dust leakage The system has no waste water discharge The noise source of the exhaust outlet is reduced by a muffler.
- 04 Ultra-fineUltra-fine grinding and grading integrated design, fineness is adjustable, adjustment range is wide, fineness control is accurate.
- 05 Advanced NatureThe modification function reserved by the crusher can achieve synchronous completion of crushing modification The application of mixed pelletizing two-layer technology has high pellet formation rate, good particle shape and concentrated particle size.
- 06 Energy Savinghorizontal crushing structure, large capacity, low unit energy consumption Optimized and simple whole process design, small number of equipment, reduce plant investment Continuous production line layout, intelligent control to reduce labor input The waste heat of tail gas is preferentially utilized, and the heat energy consumption is small.
- 07 StabilityThe structure is reasonably configured, and the normal production can meet the 24-hour non-stop mode.
- 08 FlexibilityThe system is independent operation of two production lines, and some links are shared and integrated with each other.
Equipment model | CR600TH | CR800TH | CR1000TH | CR1200TH | CR1400TH |
Fineness of finished product D100 (＜um) | 45 | 45 | 45 | 45 | 45 |
325 mesh sieve residue | ＜0.01% | ＜0.01% | ＜0.01% | ＜0.01% | ＜0.01% |
Particle size(mm) | 0.5-2.5 | 0.5-2.5 | 0.5-2.5 | 0.5-2.5 | 0.5-2.5 |
Capacity (10000 tons/year) | 0.3-0.5 | 0.5-0.8 | 0.9-1.7 | 1.3-2 | 1.8-3 |
Host power (kw) | 30 | 55 | 90 | 132 | 200 |
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A company in Yulin
Material Name：Cracked carbon blackDischarge fineness：325 mesh -
Linyi a company
Material Name：Cracked carbon blackDischarge fineness：400 mesh -
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Material Name：Cracked carbon blackDischarge fineness：d100:800 mesh granulation: 0-3mm -
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Material Name：Cracked carbon blackDischarge fineness：d100＜45um -
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Material Name：Cracked carbon blackDischarge fineness：d100:500 mesh -
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Material Name：Cracked carbon blackDischarge fineness：d100:500 mesh
